In a global environment increasingly aware of environmental impact, packaging companies face a clear challenge: save materials and reduce waste without compromising efficiency or quality. In this article, we explore the best practices to achieve this, highlighting how HDG and WOLF machinery, represented by Argus ASR, can make a real difference.

Precise Automation to Minimize Film Usage

Automated machines, working with accurate programming, use only the film necessary to seal and protect products. This reduces waste in packaging volume and reinforces operational consistency. It’s also important to note that film quality and proper winding play a crucial role in optimization. Manufacturers like HDG and WOLF, equipped with advanced controllers, allow for precise adjustment of film length and speed for each product, avoiding excessively long rolls or inaccurate cuts.

Integration of Sensors and Cameras for Inline Control

Modern packaging lines now include tension sensors, and in some cases, vision systems that detect wrinkles, bubbles, or misalignment. These technologies allow real-time corrections that help reduce waste significantly.

Use of Sustainable Materials on HDG and WOLF Equipment

The market is increasingly moving toward recyclable or compostable films. Equipment such as HDG and WOLF machines are compatible with mono-layer or biodegradable materials, making the shift to eco-friendly solutions easier—without sacrificing efficiency—thanks to their smart design and technology.

Implementation of Internal Recycling Programs

Although not all films are currently recyclable, setting up an internal program to collect remnants and send them to recyclers is essential. In markets like the U.S., specialized collection programs already exist for these residues. It’s also worth mentioning that non-recyclable films can be converted into alternative fuels, helping turn waste into thermal energy.

Roll auto-change systems, such as those integrated in HDG and WOLF equipment, cut film remnants and allow packaging to continue without stopping the line—avoiding both waste and production downtime.

Preventive Maintenance and Continuous Calibration

Ensuring that belts, cutters, and sealers are properly calibrated not only avoids unplanned stops but also minimizes film usage due to poorly executed cuts or faulty seals. Argus ASR provides technical support and training for HDG and WOLF machines, ensuring optimal adjustment at all times.

Operator Training

It is key to train staff in the proper use of their bagging machines and best manufacturing practices. That’s why WOLF and HDG, through Argus ASR, assist clients to achieve maximum efficiency in packaging their products.

📌 Conclusion

Reducing film waste and optimizing bagging lines is more than a trend—it’s an opportunity for real sustainability and cost savings. With advanced machinery, smart materials, and improved processes, Argus ASR helps transform operations through its represented brands HDG and WOLF, delivering responsible and profitable packaging solutions.